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Friction Stir Welding and Processing VII

Friction Stir Welding and Processing VII

Rajiv S. Mishra, Murray W. Mahoney, Yutaka Sato, Yuri Hovanski, Ravi Verma

ISBN: 978-1-118-65847-5

Jan 2013

400 pages

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Friction stir welding (FSW) and its variants, friction stir spot welding and friction stir processing, are used in numerous industrial applications and there is considerable activity in the development of FSW processes and their applications. This volume covers the seventh proceedings in this recurring TMS symposium, focusing on all aspects of the science and technology involved in friction stir welding and processing. An important reference for materials scientists and engineers, metallurgists, and mechanical engineers in such areas as shipbuilding, aerospace, automotive, and railway rolling stock.

About the Editors ix

Friction Stir Processing

Microstructure Refinement and Homogenization of Non-deforming Constituent Distributions during FSW/P 3
J. Woertz, S. Menon, and T. McNelley

Nano-Sized Grain Refinement Using Friction Stir Processing 9
B. Thompson, K. Doherty, J. Su, and R. Mishra

Fabrication of Carbon Nanotube Reinforced Aluminum Matrix Composites via Friction Stir Processing 21
Z. Ma, Z. Liu, B. Xiao, and W. Wang

Flow Behavior of SiC Particles as Tracer Material during the Fabrication of MMCs by Friction Stir Processing 29
Q. Shi, K. Sun, W. Wang, and G. Chen

Processing, Microstructure and Mechanical Property Correlation in Al-B4C Surface Composite Produced via Friction Stir Processing 39
M. Komarasamy, R. Mishra, J. Baumann, G. Grant, and Y. Hovanski

Friction Stir Welding: High Temperature

Materials - I

Comparison between Friction Stir and Submerged Arc Welding Applied to Joining DH36 and E36 Shipbuilding Steel 49
S. Cater, J. Martin, A. Galloway, and N. McPherson

Friction Stir Welding of Pipeline Steels 59
M. Mahoney, S. Sanderson, Z. Feng, R. Steel, S. Packer, and D. Fleck

Microstructure and Properties of Friction Stir Processed HY80 Steel 71
G. Young, W. Stewart, M. Mahoney, R. Steel, J. Babb, S. Menon, and T. McNelley

Mechanical Properties and Microstructural Characterization of a Multilayered Multipass Friction Stir Weld in Steel 81
Y. Lim, S. Sanderson, M. Mahoney, D. Qiao, Y. Wang, W. Zhang, and Z. Feng

Effect of Welding Parameters on the Microstructure and Mechanical Properties of a Friction Stir Welded 11Cr-Ferritic/Martensitic Steel 91
Y. Sato, H. Kokawa, Y. Yano, and Y. Sekio

Friction-Stir-Welding of Thick Carbon Steels Using a Co-Based Alloy Tool 101
I. Sugimoto, A. Sato, S. Park, S. Hirano, S. Imano, Y. Sato, H. Kokawa, T. Omori, and K. Ishida

Establishing W-Based Friction Stir Welding Tool Life for Thick Section Steel Applications 107
M. Eff, B. Thompson, S. Babu, and T. Leonhardt

Assisted Friction Stir Welding of Carbon Steel: Use of Induction and Laser as Preheating Techniques 117
A. Álvarez, V. Cid, G. Pena, J. Sotelo, and D. Verdera

Influence of Heat Input on Friction Stir Welding for the ODS Steel MA956 127
B. Baker, L. Brewer, E. Menon, T. McNelley, B. El-Dasher, S. Torres, J. Farmer, M. Mahoney, and S. Sanderson

Friction Stir Welding: High Temperature Materials - II

Microstructural and Mechanical Investigations of Friction Stir Welded Ti/Ti- and Ti-Alloy/Ti-Alloy-Joints 141
N. Buhl, G. Wagner, D. Eifler, M. Gutensohn, and F. Zillekens

Microstructure and Mechanical Properties of FSW Lap Joint between Pure Copper and 1018 Mild Steel Using Refractory Metal Pin Tools 151
M. Shamsujjoha, B. Jasthi, M. West, and C. Widener

Friction Stir Welding: Light Materials - I

Effect of Tool Pin Features and Geometries on Quality of Weld during Friction Stir Welding 163
M. Reza-E-Rabby, W. Tang, and A. Reynolds

Effect of Friction Stir Processing on Armor Grade Materials 173
T. Johnson, T. Curtis, B. Jasthi, E. East, C. Widener, and M. West

Analysis of Mechanical and Metallurgical Properties of Friction Stir Butt Welded AA2024 183
S. Jurak, D. Burford, and M. McCoy

Mechanical and Microstructural Properties of FSW Lap Joints 195
E. Aldanondo, E. Arruti, P. Alvarez, and A. Echeverria

Mechanical Properties of Repaired 7075-T73 Friction Stir Weld Butt Welds 205
C. Widener, J. Franklin, B. Jasthi, and M. West

Process Development of Integral Fasteners Using Friction Stir Spot Welding with "C-Frame" End Effector on an Aircraft Cabin Door Made from AA6061-T6 and AA2024-T3 215
A. Handyside, V. Iyer, R. Preston, E. Boldsaikhan, and M. McCoy

Effect of Post-weld Aging on the Corrosion Resistance and Mechanical Properties of Friction Stir Welded Aluminum Alloy 7475-T73 225
B. Jasthi, E. Klinckman, T. Curtis, C. Widener, M. West, R. Ruokolainen, and A. Dasgupta

Friction Stir Welding: Light Materials - II

On Friction Stir Welding of Mg-Zn-RE-Rr Alloy Using Threaded Tools for Aerospace Application 237
S. Madavan, M. Mahapatra, and P. Kumar

Magnesium Based Surface Composite via Friction Stir Processing 245
S. Das, R. Mishra, K. Doherty, K. Cho, B. Davis, and R. DeLorme

Effect of Initial Microstructure on the Microstructural Evolution and Joint Efficiency of a WE43 Alloy during Friction Stir Welding 253
S. Palanivel, R. Mishra, B. Davis, R. DeLorme, K. Doherty, and K. Cho

Microstructure in Dissimilar Friction Spot Weld of Al to Mg Alloys Observed by Stop-Action Technique 263
U. Suhuddin, V. Fischer, and J. dos Santos

Optimization of Wear Rate of Friction Stir Welded Al-B4C Composite 271
K. Kalaiselvan, and N. Murugan

Friction Stir Welding and Processing: Modeling and Controls

Three-Dimensional Visualization of Metallic Flow and Control of FSW Joint Properties Using New FSP Technique 279
H. Fujii, Y. Morisada, and T. Imaizumi

System Parameter Identification for Friction Stir Processing 289
D. Marshall, and C. Sorensen

Advances in Temperature Control for FSP 301
K. Ross, and C. Sorensen

Analysis of Tool Feedback Forces and Material Flow during Friction Stir Welding 311
E. Boldsaikhan, and M. McCoy

Paradigm Shift in Control of the Spindle Axis 321
K. Ross, and C. Sorensen

A Coupled Thermal/Material Flow Model of Friction Stir Welding Applied to Sc-Modified Aluminum Alloys 329
C. Hamilton, M. Kopyscianski, O. Senkov, and S. Dymek

Material Flow and Texture in Friction Extruded Wire 339
X. Li, W. Tang, and A. Reynolds

Application of Acoustic Emission Technique to Monitor Friction Stir Welding Process to Produce Defect Free Welds 349
B. Rajaprakash, C. Suresha, and S. Upadhya

Author Index 359

Subject Index 361