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Shot Peening

Shot Peening

Lothar Wagner (Editor)

ISBN: 978-3-527-60694-8

May 2006

584 pages

Select type: E-Book

$244.99

Description

Shot peening has been proved to be a powerful instrument in enhancing the resistance of materials to various kinds of stress-induced damage, particularly against damage due to cyclic loading (fatigue) in air or in aggressive environments.
As shot peening can be used for a wide variety of structural components irrespective of shape and dimensions, the number of shot peening applications in many industrial branches is increasing.
The use of peen forming as a technique to form large metal parts into complicated shapes is also increasing, particularly in the aerospace industry.
The Conference covers all aspects of the Science, Technology and Application of Shot Peening, and was intended to attract users, manufacturers as well as scientists working in the field of "Materials Treatment by Shot Peening". Emphasis was put on the current state of knowledge and research.
This book offers scientists and engineers an unique opportunity to update their knowledge on shot peening.
I Applications.

The Application of Mechanical Surface Treatment in the Passenger Car Industry (P. Hutmann, BMW Group, Munich, Germany).

Life Enhancement of Aero Engine Components by Shot Peening: Opportunities and Risks (G. König, MTU Aero Engines, Munich, Germany).

Study of Methodology to Increase Fatigue Limit of Gears (K. Ando, Yok ohama National Univer sity, Yokohama, Japan; K. Matsui, H. Eto, Isuzu Motors Ltd, Kawasaki-shi, Japan).

Searching for the Most Suitable Condition and the Suggestion of Each Application in Ultrasonic Shot Peening (Y. Watanabe, K. Hattori, M. Handa , Tokyo Seiko, Japan; J.-M. Duc hazeaubeneix, Sonats, France).

Consideration of Shot Peening Treatment Applied to a High Strength Aeronautical Steel with Different Hardnesses (M. Torres, Department of Mechanics State University of São Paulo, São Paulo, Brazil; M. do Nascimento, H. Voorwald, Department of Materials and Technology State University of São Paulo, São Paulo, Brazil).

Towards Peen Forming Process Automation (F. Wüstefeld, W. Linnemann, S. Kittel, Kugelstrahlzentrum Aachen GmbH, Aachen, Germany).

Current Applications of Advanced Peen Forming Implementation (A. Friese, J. Lohmar, F. Wüstefeld, Kugelstrahlzentrum Aachen GmbH, Aachen, Germany).

II Techniques and Controlling.

The Unsatisfactory Situation in Residual Stress Evaluation (R. Bosshard, ANVIL Developments, Volketswil, Switzerland ).

Vacuum-Suction Peening: A Novel Method for Emission-free Shot Peening (G. Pieper, S. Ruhland, GP Innovationsgesellschaft mbH, Lübbenau, Germany).

New Developments in Cut Wire Shot for Shot Peening (U. Kersching, R+K Draht GmbH, Mittweida, Germany).

Virtues & Limitations of Almen Round (M. Sharma, H. Deo, M. A. C. T. Regional Engineering College Bhopal, India; S. Modi, MEC Jodhpur, India, R. Bosshard, Anvil Developments, Switzerland).

Device for the Determination of Impact Velocities in Shot Peening (J. Stangenberg , R. Clausen, Technical University of Hamburg-Harburg, Hamburg, Germany).

Effective Use of Flourescent Tracers for Peening Coverage (P. Bailey, Electronics Inc., Cincinnati, OH, USA).

A Theoretical and Experimental Investigation into the Development of Coverage in Shot Peening (S. Karuppanan, Universiti Teknologi Petronas, Bandar Seri Iskandar, Perak Darul Ridzuan, Malaysia; J. Romero, E. de los Rios, C. Rodopoulos, SIRIUS Department of Mechanical Engineering, University of Sheffield, Sheffield, UK; A. Levers, Airbus UK, Chester, UK).

Almen Gage Calibration (J. Champaigne, Electronics Inc, Mishawaka, IN, USA).

Performance of Almen Strips which are Straightened after Tempering (J. Champaigne, Electronics Inc., Mishawaka, IN, USA).

Optimization of the Shot Peening Parameters (F. Petit-Renaud, USF Impact Finishers (Shot Peening Division) and USF Vacu-Blast International, Slough, UK).

Shot Peening on Pelton Wheels: Methods of Control and Results (P. Marconi, 2 Effe Engineering s.u.r.l., Manerba del Garda, Italy; M. Lauro, W. Bozzolo, Enel Produzione S.p.A., Turin, Italy).

Effect of Shot Peening on Erosion and Fatigue in Combined Bending and Torsion of the Magnesium Alloy AZ80 (A. Jain, V. S. Nadkami, M. C. Sharma, Maulana Azad National Institute of Technology, Bhopal, India).

III Surface Layer Properties.

Characteristics of Surface Layers Produced by Shot Peening (V. Schulze, Institut für Werkstoffkunde I, Universität Karlsruhe (TH), Karlsruhe, Germany).

The Influence of the Velocity of a Peening Medium on the Almen Intensities and Residual Stress States of Shot Peened Specimens (W. Zinn, B. Scholtes, Institute of Materials Technology, University of Kassel, Kassel, Germany; J. Schulz, R. Kopp, Institute of Metal Forming, Aachen University of Technology (RWTH Aachen), Aachen, Germany).

Correlation between Mechanical and Geometrical Charasteristics of Shot and Residual Stress induced by Shot Peening (P. Marconi, 2 Effe Engineering S.r.l., Manerba del Garda, Italy; G. Citran, Pometon S.p.A., Venice, Italy).

Influence of Pre-Annealing on Surface and Surface Layer Characteristics Produced by Shot Peening (K. Tosha, Meiji Univ. Higashimita, Tama-ku, Tawasaki, Japan; J. Lu, D. Retraint, B. Guelorget, Universite de Technologie de Troyes, Troyes, France; K. Iida, Society of Shot Peening Technology of Japan, Meiji Univ. Kawasaki, Japan).

Endurance Life of Aging Aircraft Components Predicted by Conductivity Changes in Aluminium 2024 (J. Soules, Surface Stress Technology Inc. Cleveland, OH, USA).

Shot Peening of Ceramics: Damage or Benefit? (W. Pfeiffer, T. Frey, Fraunhofer Institute for Mechanics of Materials, Freiburg, Germany).

Influence of Retained Austenite, Strain-induced Martensite and Bending Stress upon Shot Peening-induced Residual Compressive Stress (K. Ando, Yokohama National Univ ersity, Yokohama, Japan; H. Eto, K. M atsui, Isuzu Motors LTD, Kawasaki, Japan).

Lining of Metal Surface with Hard-Metal Foil using Shot Peening (Y. Harada, K. Mori, S. Maki, T oyohashi University of Technology, Japan).

Relaxation of Shot Peening Residual Stresses in the 7050-T7451 Aluminium Alloy after Heat Cycles for Adhesive Bonding (M. Roth, C. Wortman, Department of National Defence, Ottawa, Ontario, Canada).

IV Peen Forming.

Peen-Forming – A Developing Technique (P. O’Hara, Metal Improvement Co Inc, Newsbury, UK).

Optimising the Double-Sided Simultaneous Shot Peen Forming (R. Kopp, J. Schulz, Institute of Metal Forming, University of Technology Aachen, Aachen, Germany).

Impact Metal Forming (H. Reccius, IHR, Gummersbach, Germany).

V Corrosion and Fretting.

Mechanisms and Modelling of Cracking under Corrosion and Fretting Fatigue Conditions (E. de los Rios, Department of Mechanical Engineering, University of Sheffield, UK).

Influence of Shot Peening on Stress Corrosion Cracking in Stainless Steel (J. Kritzler, Metal Improvement Company, Inc., Unna, Germany).

Investigating the Benefits of Controlled Shot Peening on Corrosion Fatigue of Aluminium Alloy 2024 T351 (S. Curtis, E. de los Rios, C. Rodopoulos, J. Romero, University of Sheffield, Sheffield, UK; A. Levers, Airbus UK, Chester, UK).

Influence of Shot Peening on the Fatigue and Corrosion Behavior of the Die Cast Magnesium Alloy AZ91 hp (C. Müller, R. Rodríguez, Physikalische Metallkunde, Technische Universität Darmstadt, Darmstadt, Germany).

VI Fatigue of Fe- and Ni-based Alloys.

Shot Peening and Fatigue Strength of Steels (K.-H. Lang, V. Schulze, O. Vöhringer, Institut für Werkstoffkunde I, Universität Karlsruhe (TH), Karlsruhe, Germany).

The Effect of Shot Peening Coverage on Residual Stress, Cold Work and Fatigue in a Ni-Cr-Mo Low Alloy Steel (P. Prevey, Lambda Research Inc., Cincinnati, OH, USA; J. Cammett, U.S. Naval Aviation Depot, Cherry Point, NC, USA).

Effect of Ultrasonic Shot Peening on Fatigue Strength of High Strength Steel (Y. Watanabe, K. Hattori, M. H anda, Toyo Seiko, Japan; N. Hase gawa, K. Tokaji, M. Ikeda, Gifu University, Japan; J.-M. Duchazeaubeneix, Sonats, France).

Residual Stress Relaxation and Fatigue Strength of AISI 4140 under Torsional Loading after Conventional Shot Peening, Stress Peening and Warm Peening (R. Menig, V. Schulze, O. Vöhringer, Institut für Werkstoffkunde I, Universität Karlsruhe (TH), Karlsruhe, Germany).

Influence of Optimized Warm Peening on Residual Stress Stability and Fatigue Strength of AISI 4140 in Different Material States (R. Menig, V. Schulze, O. Vöhringer, Institut für Werkstoffkunde I, University of Karlsruhe (TH), Karlsruhe, Germany).

Thermal Fatigue of Shot Peened or Hard Turned Hot-work Steel AISI H11 (M. Krauß, B. Scholtes, Institute of Materials Technology, University of Kassel, Kassel, Germany).

Effect of Short-Time Annealing on Fatigue Strength of Shot Peened AISI 4140 in a Quenched and Tempered Material State (R. Menig, V. Schulze, O. Vöhringer, Institut für Werkstoffkunde I, Universität Karlsruhe (TH), Karlsruhe, Germany).

Effect of Shot Peening on Improvement of Fatigue Strength for Metal Bellows (H. Okada, A. Tange, NHK SPRING CO., LTD. ,Kanagawa-Pref, Japan; K. Ando, Yokohama National University, Kanagawa-Pref, Japan).

VII Fatigue of Light Weight Alloys.

Property Improvement in Light Metals Using Shot Peening (J. Gregory, Springfield Metallurgical Services, Inc., Springfield, VT, USA; L. Wagner, Chair of Physical Metallurgy and Materials Technology, Technical University of Brandenburg at Cottbus, Cottbus, Germany).

Fatigue Strength Improvement of Welded Aluminium Alloys by Different Post Weld Treatment Methods (Th. Nitschke-Pagel, H. Wohlfahrt, Institut für Schweißtechnik, Technische Univcersität Braunschweig, Braunschweig, Germany).

Influence of Mechanical Surface Treatments on Notched Fatigue Strength of Magnesium Alloys (B. Küster, L. Wagner, Chair of Physical Metallurgy and Materials Technology, Technical University of Brandenburg at Cottbus, Cottbus, Germany; M. Hilpert, Otto Fuchs Metallwerke, Meinerzhagen, Germany; A. Kiefer, OSK Kiefer, Oppurg, Germany).

Shot Peening of Cast Magnesium Alloys (T. Ludian, L. Wagner, Chair of Physical Metallurgy and Materials Technology, Technical University of Brandenburg at Cottbus, Cottbus, Germany; M. Hilpert, Otto Fuchs Metallwerke, Meinerzhagen, Germany; A. Kiefer, OSK Kiefer, Oppurg, Germany).

Shot Peening to Enhance Fatigue Strength of TIMETAL LCB for Application as Suspension Springs (J. Kiese, O. Schauerte, Volkswagen AG, Wolfsburg, Germany; J. Zhang, L. Wagner, Chair of Physical Metallurgy and Materials Technology, Technical University of Brandenburg at Cottbus, Cottbus, Germany).

Effect of Test Temperature on Fatigue of Shot Peened Magnesium Alloys (J. Wendt, A. Ketzmer, L. Wagner, Chair of Physical Metallurgy and Materials Technology, Technical University of Brandenburg at Cottbus, Cottbus, Germany).

Effect of Shot Peening on Fatigue Performance of Gamma Titanium Aluminides (J. Lindemann, L. Wagner, Chair of Physical Metallurgy and Materials Technology, Technical University of Brandenburg at Cottbus, Cottbus, Germany; D. Roth-Fagaraseanu, Rolls-Royce Deutschland, Dahlewitz, Germany).

Mechanical Surface Treatments on the High-Strength Alpha-Titanium Alloy KS 120 (J. Kiese, O. Schauerte, Volkswagen AG, Wolfsburg, Germany; J. Zhang, L. Wagner, Chair of Physical Metallurgy and Materials Technology, Technical University of Brandenburg at Cottbus, Cottbus, Germany).

The Effect of Cold Deformation and Surface Treatment on Fatigue Behaviour of Al2O3-Al6061 Composite Material (G. Quan, W. Brocks, Institute for Material Research, GKSS Research Center, Geesthacht, Germany).

Effect of Overloads on Fatigue of Shot Peened 2024 Al (V. Šupík , L. Wagner, Chair of Physical Metallurgy and Materials Technology, Technical University of Brandenburg at Cottbus, Cottbus, Germany).

VIII Alternative Mechanical Surface Treatments.

Alternative Mechanical Surface Treatments: Microstructures, Residual Stresses and Fatigue Behavior (I. Altenberger, Department of Materials Science & Engineering, University of California, Berkeley, CA, USA, now at: Institute of Materials Technology, University of Kassel, Germany).

Cavitation Shotless Peening for Improvement of Fatigue Strength (H. Soyama, D. Odhiambo, K. Saito, Department of Machine Intelligence and Systems Engineering, Tohoku University, Sendai, Japan).

Comparison of the Residual Stresses Induced by Shot (Stress) Peening and Rolling in Spring Steel (E. Müller, Fachhochschule Bochum (University of Applied Science), Bochum, Germany).

Isothermal Fatigue Behavior and Residual Stress States of Mechanically Surface Treated Ti-6Al-4V: Laser Shock Peening vs. Deep Rolling (U. Noster, B. Scholtes, Institute of Materials Technology, University Kassel, Kassel, Germany; I. Altenberger, R. O. Ritchie, Department of Materials Science and Engineering, University of California, Berkeley, CA, USA).

Influence of Shot Peening and Deep Rolling on High Temperature Fatigue of the Ni-Superalloy Udimet 720 LI (J. Lindemann, T. Raczek, L. Wagner, Chair of Physical Metallurgy and Materials

Technology, Technical University of Brandenburg at Cottbus, Cottbus, Germany; K. Grossmann, Rolls-Royce Deutschland, Dahlewitz, Germany).

Shot Peening and Roller-Burnishing to Improve Fatigue Resistance of the (?+?) Titanium Alloy Ti-6Al-4V (M. Kocan, L. Wagner, Chair of Physical Metallurgy and Materials Technology, Technical University of Brandenburg at Cottbus, Cottbus, Germany; A. Ostertag, Ecoroll AG, Celle, Germany).

Fatigue Performance of the Mechanically Surface Treated Steels 42CrMo4 and 54SiCr6: Shot Peening vs. Roller-Burnishing (D. Wierzchowski, L. Wagner, Chair of Physical Metallurgy and Materials Technology, Technical University of Brandenburg at Cottbus, Cottbus, Germany; A. Ostertag, Ecoroll AG, Celle, Germany).

Process Control Techniques for Laser Peening of Metals (R. Specht, F. Harris, L. Lane, Metal Improvemenet Co., Paramus, NJ, USA; W. Wübbenhorst, Metal Improvement Co., Haan-Gruitzen, Germany; D. Jones, Rolls-Royce PLC, UK; M. Hill, UC Davis, CA, USA; L. Hackel, J. Halpin, T. Zaleski, Lawrence Livermore National Laboratory (LLNL), Livermore, CA, USA).

High Temperature Fatigue of Mechanically Surface Treated Materials (I. Altenberger, R. O. Ritchie, Department of Materials Science & Engineering, University of California, Berkeley, CA, USA; U. Noster, B. Scholtes, Institute of Materials Technology, University Kassel, Kassel, Germany).

Roller Pressing or Shot Peening of Fir-Tree Root of LPT Blades of 500 MW Steam Turbine (M. Sharma, Maulana Azad College of Technology, Bhopal, India).

Comparison of Surface Characteristics and Thermal Residual Stress Relaxation of Laser Peened and Shot Peened AISI 4140 (R. Menig, V. Schulze, O. Vöhringer, Institut für Werkstoffkunde I, Universität Karlsruhe (TH), Karlsruhe, Germany).

IX Modeling.

Finite Element Simulation of Shot Peening – A Method to Evaluate the Influence of Peening Parameters on Surface Characteristics (J. Schwarzer, V. Schulze, O. Vöhringer, Institut für Werkstoffkunde I, University of Karlsruhe (TH), Karlsruhe, Germany).

Shot Peening and Coverage (A. Tange, H. Okada, NHK S pring Co., Ltd., Yok ohama, Japan).

Example of the Computer Simulation of Shot Peening Process (A. Nakonieczny, Institute of Precision Mechanics, Warsaw; P. Borkowski, P. Wymyslowski, Institute of Air Technical and Applied Mechanics of Warsaw Technical University, Warsaw, Poland).

Modeling of Fatigue Behavior due to Shot Peening Conditions (M. Tufft, GE Aircraft Engines, Cincinnati, OH, USA).

Finite Element Impact Modelling for Shot Peen Forming (T. Wang, M. J. Platts, University of Cambridge, Cambridge, UK; A. Levers, Airbus UK Ltd, Chester, UK).

Theoretical Analysis of Beneficial and Detrimental Effects of Controlled Shot Peening in High Strength Aluminium Alloys (C. Rodopoulos, R. Edwards, S. Curtis, J. Romero, Division of Aeronautical Applications, Department of Mechanical Engineering, University of Sheffield, Sheffield, UK; J-H. Choi, Hyundai Motor Company, Korea; A. Levers, Airbus UK, Chester, UK; E. de los Rios, Division of Aeronautical Applications, Department of Mechanical Engineering, University of Sheffield, Sheffield, UK).

Finite Element Simulation of Shot Peen Forming (Y. Zeng, Beijing Ae ronautical Manufacturing Technology Research Institute, Beijing, P. R. China).

Author Index.

Subject Index.